suzy@lschocolatemachine.com

Cakulan da aka lulluɓe da sukari shine cakulan da aka lulluɓe da sukari a saman ainihin cakulan.Ana iya yin ainihin cakulan zuwa sifofi daban-daban, kamar su lentil, mai siffar zobe, kwai ko siffar wake.Bayan da cakulan core aka rufi tare da m icing, shi ba kawai kara da kayayyaki darajar, amma kuma tsawaita rayuwar rayuwar cakulan, wanda ya shahara a tsakanin yara.

Cakulan da aka lulluɓe da sukari ya kasu kashi biyu: masana'anta na cakulan da sutura.

An kwatanta tsarin samarwa gabaɗaya kamar haka:

-Chocolate core masana'antu

Babban cakulan ana yin sa ne da cakulan madara mai tsafta, kuma ana yin ɗigon cakulan ta hanyar ganga mai sanyaya bayan zafin jiki.

Rollers yawanci nau'i-nau'i ne, an riga an rubuta su tare da ra'ayi, kuma rollers biyu suna daidaitawa tare da buɗewar mutu. na'urar.An sanya brine mai sanyaya zuwa cikin tsakiyar rami na ganga, kuma yawan zafin jiki na ruwa shine 22-25 ° C.Ana ciyar da slurry cakulan mai zafin rai a tsakanin ingantattun ganguna masu sanyaya mai jujjuyawa, ta yadda mirginawar mold ya cika da cakulan slurry.Tare da juyawa, slurry ɗin cakulan ya wuce ta cikin ganga kuma yana ƙarfafa don samar da ci gaba da gyare-gyaren ainihin tsiri.Akwai wasu gibi.Don haka, akwai ƙullun da aka haɗa a kusa da tsakiyar cakulan, wanda ake buƙatar ƙara sanyaya don tabbatar da shi ya tsaya, ta yadda ƙullun da ke kewaye da shi yana da sauƙi a karya, sa'an nan kuma an rabu da muryoyin ta hanyar jujjuya na'urar.

Na'urar jujjuyawar juzu'in jiki ce ta silinda mai ramuka da yawa.Ana tattara swarf ɗin cakulan da aka karye a cikin tiren harsashi cylindrical ta ramukan raga kuma ana iya sake amfani da su.Ana tura maɓallin cakulan da aka kafa zuwa tashar fitarwa kuma a fitar da shi tare da jujjuyawar silinda.

Gabaɗaya, babban layin gyare-gyaren cakulan da aka fi sani shine kayan aikin gyare-gyaren lentil na cakulan.Wasu kuma suna da siffar siffa, mai siffar kwai, mai siffar maɓalli da sauransu.An yi ganga da bakin karfe ko tagulla da tagulla wanda aka lullube shi da chromium.Diamita na ganga yawanci 310-600mm, kuma tsawon drum shine 400-1500mm.An ratsa brine mai sanyaya ta cikin rami.Ana ƙididdige ma'aunin fasaha bisa ga diamita mai siffar lentil na 12mm.

Bayan ruwan cakulan mai zafi ya wuce ta cikin ganguna masu sanyi guda biyu masu jujjuyawa, da sauri ya ƙarfafa ya samar da daidaitaccen ɗigon lentil cakulan, amma tsakiyar tsakiyar lentil ba a sanyaya gaba ɗaya ba, don haka yana buƙatar ƙara sanyaya kuma a daidaita ta cikin rami mai sanyaya. .Gabaɗaya, tsawon ramin sanyaya yana da kusan 17m.Idan rukunin yanar gizon ya iyakance, ana iya amfani da bel masu sanyaya da yawa, kuma ana iya rage ramin sanyaya.Bayan ya huce, samfurin ya shiga cikin na'ura mai jujjuyawar, sannan a raba muryoyin da aka haɗa sannan a aika su cikin cakulan mai siffa lentil, waɗanda aka yi amfani da su azaman cakulan mai ruɓaɓɓen sukari.Sugar shafi buƙatun fasaha da kayan aiki

Rubutun cakulan yana nufin sirop da aka yi da sukari da aka lulluɓe a saman ainihin cakulan.Bayan bushewa, an kafa Layer icing mai wuya a saman ainihin saboda kyawawan lu'ulu'u na sukari.Nauyin suturar sukari gabaɗaya shine 40-60% na ainihin, wato, nauyin ainihin shine 1 g, kuma murfin sukari shine 0.4 zuwa 0.6 g.

Bugu da ƙari ga na'ura mai ci gaba ta atomatik da aka ambata a sama, kayan aikin sutura kuma na iya zama kayan aikin suturar sukari mai ƙarfi ta atomatik.Mai watsa shiri na wannan na'ura mai rufaffiyar ganga mai jujjuyawa ce, kuma ainihin tana ci gaba da jujjuyawa a cikin ganga.A karkashin aikin da baffle, da shafi syrup da aka fesa a kan surface na core ta hanyar fesa gun ta cikin peristaltic famfo daga akai zazzabi hadawa ganga, da kuma zafi iska ne tace da kuma tsarkakewa da iska bututu rarraba a tsakiyar. drum kuma an gabatar da shi a ƙarƙashin aikin shayewar iska da matsa lamba mara kyau.,, ta hanyar cibiya ta fan-dimbin yawa fan ruwan wukake daga iska bututu rarraba dampers, da kuma bayan da ƙura aka sallama, sabõda haka, da shafi syrup ne tarwatsa a kan core surface da bushe da sauri, forming m, m da santsi surface Layer. .Za'a iya Kammala dukkan tsari ƙarƙashin kulawar PLC.

Chocolate abu ne mai saurin zafi.Lokacin da aka lulluɓe ainihin cakulan da iska mai zafi, mafi girman zafin jiki na bushewa dole ne ya kiyaye samfurin daga lalacewa.Don haka, ban da maganin tsarkakewa, dole ne a sanyaya iska mai zafi.Yawancin lokaci, zafin iska mai zafi shine 15-18°C. Daga baya, za mu gabatar da wani zamani mai wuya sugar shafi atomatik shafi kayan aiki, ciki har da iska tsarkakewa da kuma sanyaya magani tsarin: da shafi inji ne porous drum, sanya daga bakin karfe, da tukunyar bakin yana da rufaffiyar murfin, da tukunyar bango yana da farantin baffle don samun damar kunna wuta.Mafi kyawun yanayin wuta, barci, haɗuwa da bushewa.Ana iya fesa suturar a kan ainihin kullun ta hanyar bindigar feshi.Dole ne injin ɗin ya tabbatar da cewa fesa ya cika gauraye kuma an rarraba shi daidai.Gudun yana da sauri sosai, musamman a yanayin bushewa, wanda ke da sauƙin cirewa.Kayan kayan aikin tufafi shine 1-16rpm, wanda za'a iya saita shi bisa ga ainihin halin da ake ciki.Ana fara shiga iskar shiga don isa ga zafin da ake buƙata da zafin jiki, sannan fanfo ya hura ciki.Iskar dawowar ta ratsa ta cikin injin sarrafa ta kuma ta wuce ta hanyar fankar shaye-shaye.Gabaɗayan tsari yana amfani da sabon tsarin kula da allo na fim ɗin microcomputer don tattara kwararar syrup, matsa lamba mara kyau, shan iska, da sharar iska.Zazzabi, kamar sigogin tsari ana sarrafa su ta atomatik.

Hanyar yin aikin shafa cakulan mai ruwan sukari

①Fara lokacin daidaitawa, isar da iskar tana ƙasa da 20°C, kuma yanayin iska mai dangi shine kusan 20%.

②Shigar da ainihin cakulan a cikin injin rufewa kuma fara injin rufewa.Mataki na farko na sutura shine a riga an riga an riga an riga an riga an riga an riga an riga an saka wani Layer na foda mai sukari, wanda ke aiki don hana mai daga zubewa a saman.Na farko, fesa fenti da aka rigaya, fesa, girman daban-daban, da bushewar iska (iska mai zafi da shayewa) a lokacin tsarin suturar duk ana sarrafa su ta lokaci.15s, kullum 6 ~ 12s, za a iya saita bisa ga takamaiman yanayi.Bayan fesa syrup ɗin da aka rigaya mai rufi, yana ɗaukar kimanin 70 ~ 90s don canza slurry, sa'an nan kuma fesa foda mai rufi, sa'an nan kuma ya bushe, iska zafin jiki shine 18.°C, kuma ana aiwatar da tsarin aiki guda ɗaya na shigarwar iska da shaye-shaye sau 3 zuwa 4 a matsayin takamaiman tsari, Wato, an kammala riga-kafi.

③Bayan an kammala riga-kafi, zai shiga matakin sutura.Hakanan za'a iya raba sutura zuwa matakai da yawa bisa ga ainihin halin da ake ciki.Kowane saitin hanyoyin ana yin keken keke sau 4 zuwa sau 10, kuma Layer murfin sukari yana ƙaruwa a hankali.A lokaci guda, ƙara kayan yaji za a iya saita zuwa 3 zuwa 4 sets.,, 4 hawan keke da saitin, spraying lokaci 10 ~ 14s, lokaci homogenization 90s, a wannan lokaci da sukari shafi nauyi ƙara da 25%, sa'an nan 2 sets na hanyoyin da za a kara sugar shafi Layer, kowane sake zagayowar 10 sau, da kuma fara whitening. ko canza launi , Za a iya ƙara zafin shigar iska zuwa 20°C, shigar da iska da sharar iska a kowane 300s;Daga karshe ya shiga matakin lubrication na saman, a wannan lokacin an rage lokacin feshin zuwa 6s, lokacin homogenization yana ƙaruwa zuwa 120s, kuma lokacin shigar iska da lokacin shayewa ya ragu zuwa 150s.Saitin daya na zagayowar 10, saitin karshe na lokacin fesa ya ragu zuwa 3s, lokacin homogenization ya ragu zuwa 120s, lokacin shan iska da shayewar kuma an rage shi zuwa 120s, kuma nauyin murfin sukari ya karu zuwa 50%, kuma shafi tsari ne kammala.An yi la'akari da sigogin shirin da aka saita daidai.Idan akwai rashin daidaituwa a cikin ainihin aiki, ana iya canza sigogin shirin ko gyara cikin lokaci.

④Daga farkon da ƙarshen tsarin farko na hanyoyin, za ku iya yin la'akari sau ɗaya a duk lokacin da aka aiwatar da aikin, amma saiti biyu na ƙarshe na iya ƙara yawan ma'auni kuma ya wuce iyakar nauyin tufafi.Yi goge goge.

⑤Ana amfani da foda na Brazil don gogewa, 0.6-0.8g a kowace kilogiram na samfur, da 14% shellac maganin barasa na kariyar haske ko mai haske, 0.8-1.25ml a kowace kilogiram na samfur.

⑥Lokacin da nauyin samfurin ya kai ga buƙatun, kashe iska da shayewa, kuma yayyafa 1/2 na jimlar adadin foda na Brazil a cikin kwanon rufi, mirgine na kimanin minti 10, lokacin da ya bayyana mai haske, cire sauran. 1/2 kakin zuma foda Yayyafa da kuma mirgine na wani minti 10, kuma a karshe ƙara shellac bayani da kuma mirgine har sai da sauran ƙarfi abun da ke ciki ya zama mai tsabta da surface na sugar granules ya bushe da kuma iska.A wannan lokacin, an gama ɗaukar iska da sharar gida.Lura cewa an fitar da kayan bayan buɗewa don 60 seconds don marufi.